Shenzhen, China – September 2026
This is another custom project for Benjamin — and we are proud that he chose us again.
Based on our flawless collaboration on his previous project, Benjamin trusted us with a new order. His confidence in our quality and reliability speaks volumes about the partnership we have built.
Benjamin's previous projects:
20mm RGBW Pixel Point Light – A Journey of Trust and Quality Improvement →
For this project, Benjamin required IP67 waterproofing for an outdoor installation. We not only met that requirement — we tested it. Before shipment, we conducted an immersion test to verify the waterproof performance. The result: no water ingress, no failures.
What Makes This Custom Neon Flex Unique?
Feature | Specification |
|---|---|
Product Name | Custom 20×20 Top-View LED Neon Flex |
Profile Size | 20mm × 20mm |
PCB Width | 10mm / 12mm |
LED Density | 120 LEDs/m |
Beam Angle | 120° |
Light Direction | Top lighting (正发光) |
Weight | 336 g/m |
Section Size | 20mm × 20mm |
Cutting Mark | Yes |
IP Rating | IP67 (customized) |
End Caps | Extruded + molded end caps |
Key Features
1. 120 LEDs/m – Seamless, Dot-Free Light
With 120 LEDs per meter, this neon flex delivers:
No visible light spots – completely uniform illumination
High brightness for architectural and signage applications
Smooth, continuous light line — ideal for exposed installations
Benjamin's requirement: "120 LEDs/m with no visible dots." We delivered exactly that — a seamless, dot-free light output.
2. IP67 Waterproof – Immersion Tested Before Shipment
Benjamin required IP67 waterproofing for his outdoor project. We went beyond standard production:
Step | Action |
|---|---|
1. Customized IP67 design | Sealed construction with extruded profile |
2. Immersion test | Pre-shipment testing to verify waterproof integrity |
3. Result | No water ingress — passed the test |
Note: IP67 means protection against temporary immersion (up to 1 meter for 30 minutes). This makes the neon flex suitable for outdoor applications where rain, splashing, or temporary water contact may occur.
3. Extruded + Molded End Caps – Superior Waterproofing
Unlike standard end caps that rely on simple press-fit or glued connections, this neon flex features:
Feature | Benefit |
|---|---|
Extruded process | One-piece profile with no seams — inherently more waterproof |
Molded end caps | Custom-molded to fit precisely, creating a tight seal |
Combined construction | Extrusion + molding = higher waterproof performance than standard designs |
This construction method is why we can confidently offer IP67 performance — and why the immersion test passed.
4. 20×20mm Top-View Profile – Wide, Even Illumination
The 20×20mm square profile with top lighting direction provides:
120° beam angle for wide, even light distribution
A clean, professional appearance for exposed installations
Structural rigidity for straight runs
5. Complete Accessory Kit
Accessory | Purpose |
|---|---|
End cap with hole | Wire exit for connections |
End cap no hole | Sealed termination |
Aluminum clip | Secure mounting |
Aluminum profile | Rigid channel for straight runs |
Technical Specifications
Parameter | Specification |
|---|---|
Product Name | Custom 20×20 Top-View LED Neon Flex |
Profile Size | 20mm × 20mm |
PCB Width | 10mm / 12mm |
LED Density | 120 LEDs/m |
Beam Angle | 120° |
Light Direction | Top lighting (正发光) |
Weight | 336 g/m |
Section Size | 20mm × 20mm |
Cutting Mark | Yes |
IP Rating | IP67 (customized) |
End Cap Construction | Extruded + molded |
Applications
Application | Why This Neon Flex Fits |
|---|---|
Architectural outlining | IP67 waterproof, 120 LEDs/m, dot-free |
Outdoor signage | Immersion tested, durable construction |
Building facades | Top-view emission, even illumination |
Landscape lighting | Weather-resistant, reliable performance |
Commercial displays | Seamless light line, professional appearance |
Event and stage lighting | Custom lengths, flexible installation |
Installation Overview
Step | Action |
|---|---|
1 | Plan the layout and measure the required length |
2 | Cut at the designated cutting mark if needed |
3 | Clean the mounting surface |
4 | Secure using aluminum clips |
5 | Install end caps (with or without hole) |
6 | Connect to a compatible controller and DC24V power supply |
7 | Power on and test |
Note: The extruded + molded end cap construction is critical to maintaining the IP67 waterproof rating. Ensure end caps are properly installed during installation.
Summary
Advantage | Benefit |
|---|---|
120 LEDs/m, dot-free | Seamless, uniform light — no visible spots |
IP67 waterproof | Immersion tested before shipment |
Extruded + molded end caps | Superior waterproof performance |
20×20mm top-view profile | Wide, even illumination |
Customized for Benjamin | Built to his exact specification |
Complete accessories | End caps, clips, and aluminum profile included |
Availability
The Custom 20×20 Top-View LED Neon Flex (IP67) is available for order now. Custom lengths and configurations are available upon request.
👉 Contact Us Today for samples, technical support, or a quote.