Published: September 2026 | Category: Flexible Customization
Quick Answer
LED programmable display caps can be customized beyond the standard hat format — screen sizes can be adapted to fit specific dimensions, and the same display technology can be embedded into apparel such as jackets, vests, and uniforms. For clients unsure about the control system, we offer a standard sample cap with fabric for hands-on evaluation before committing to a custom order.
The Challenge: A Display for an Anniversary Event
When Olivier needed a pixel display for caps worn at an anniversary celebration, he had a clear application in mind — but he wasn't familiar with how this type of control system worked.
He needed:
A display that could show custom text or animations
A format that fit onto a cap
A way to understand the control system before committing to a large order
Rather than asking him to specify technical details upfront, we took a practical approach: send a sample first.
Our Solution: A Standard Sample Cap for Reference
We provided Olivier with a standard LED programmable display cap — complete with fabric hat — so he could see the system in action, understand the app-based control, and evaluate the display quality firsthand.
This sample served as a reference point for his project. Once he understood how the system worked, we could discuss customizing the screen size and format to fit his specific requirements.
The Product: LED Programmable Display Cap Series
Feature | Specification |
|---|---|
Screen Sizes | 5×36 / 12×48 / 16×32 LEDs |
LED Color | Four-color (5×36, 12×48) / RGB full color (16×32) |
Hat Brim Size | 58–60 cm (adjustable) |
Battery | 450mAh, 8 hours working time |
Charging | USB, 3 hours charge time |
Control | Smartphone app via Bluetooth |
Customization | Text, animations, graphics via app |
Available Models
Model | Screen Size | LED Matrix | LED Color | Weight |
|---|---|---|---|---|
XXA-CAP-5x36 | 22 × 122 mm | 5 × 36 | Four-color | 140g |
XXA-CAP-12x48 | 33 × 150 mm | 12 × 48 | Four-color | 150g |
XXA-CAP-16x32 | 70 × 173 mm | 16 × 32 | RGB | 175g |
Key Customization Capabilities
1. Screen Size Can Be Adapted to Fit the Application
While the standard models offer three screen sizes, the display can be customized to match the physical dimensions of the intended product — whether that's a cap, a jacket, a vest, or another wearable format.
Standard Size | Custom Options |
|---|---|
22 × 122 mm | Custom dimensions available |
33 × 150 mm | Custom dimensions available |
70 × 173 mm | Custom dimensions available |
2. Beyond Caps – Embedding Into Apparel
The display technology isn't limited to hats. It can be embedded into:
Jackets and vests — for event staff, performers, or promotional wear
Uniforms — for brand activations and sports teams
Backpacks and accessories — for mobile displays
Custom garments — where the display becomes part of the design
This flexibility means the same control system and display technology can serve multiple applications within a single event or campaign.
3. App-Based Control – Simple and Intuitive
The display is controlled via a smartphone app (Bluetooth) , allowing:
Custom text input
Animation selection
Graphic display
Real-time updates during an event
No specialized training is required — the app makes it accessible to event organizers and end users.
4. USB Rechargeable – Ready for Long Events
The built-in 450mAh battery provides up to 8 hours of working time on a 3-hour charge, making it suitable for full-day events, parades, and multi-hour performances.
5. Adjustable Fit – 58–60cm Brim
The standard hat brim size is adjustable from 58–60cm, fitting most users comfortably.
Why This Project Matters
Challenge | Our Approach |
|---|---|
Client unfamiliar with control system | Provided a standard sample cap for hands-on evaluation |
Custom screen size needed | Confirmed display dimensions can be adapted to fit the application |
Broader application potential | Showed how the same technology can be embedded into apparel |
Event-ready reliability | USB rechargeable, 8-hour working time, app control |
Applications
Application | Why It Fits |
|---|---|
Anniversary events | Custom text and animations for celebrations |
Concerts and festivals | Crowd engagement and visual effects |
Sports events | Team branding and real-time messages |
Brand promotions | Mobile advertising on apparel |
Theme parks | Staff identification and entertainment |
Personalized gifts | Custom messages and graphics |
Summary
Advantage | Benefit |
|---|---|
Three standard screen sizes | Ready-to-order options |
Custom screen dimensions | Adapted to your product's physical size |
Embeddable in apparel | Caps, jackets, vests, uniforms, and more |
App-based control | Simple, intuitive, no specialized training |
USB rechargeable | 8 hours working time, 3-hour charge |
Adjustable fit | 58–60cm brim, comfortable for most users |
Sample available | Evaluate the system before committing |
Looking for a Custom Display Solution for Your Event?
Whether you need display caps, embedded apparel displays, or a custom screen size for a specific product, we can help you evaluate the options and provide a sample for testing.
👉 Contact Us Today to discuss your custom display project.

